Aluminum Extrusion Single Door Aging Furnace/ Aluminum Aging Oven

Double Door 9 Baskets Aging Furnace The 9 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 9 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 9 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 9 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.

Single Door 4 Baskets Aging Furnace The 4 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 4 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 4 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 4 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.

Aluminium extrusion press machine is the most important equipment to realize aluminium extrusion processing. We offer not only the main aluminum extrsuion press machine from 350ton to 5500ton type, but also all the other auxiliary equipments incluing the aging oven, the puller, the billet heating furnace,the cooling table and so on. Tell us what is your requirement, we can offer you the whole line plan.

Product Features The three-head tractor consists of two sets of tractors P1 and P2 and a set of P3 synchronous saw. It adopts an upper and lower two-layer four-guide rail design and is composed of precision elevator guide rail left and right structures. The traction machine head adopts an all-aluminum design. The body is light in weight, and the operation is flexible and light. This prevents the rapid traction of small materials from being too heavy when the traction machine head is too heavy when the extrusion stops, causing inertia during instantaneous braking and thinning of the aluminum profile. Eliminate vibration marks, prevent aluminum materials from deforming, and improve product production efficiency and yield. Servo motor, servo controls two sets of traction trolley pressing claws, swing arm function, no hydraulic system, to prevent hydraulic oil leakage from contaminating aluminum profiles, cooling beds and felts

The role of the rapid die heating furnace in the aluminum extruder is to heat the die and increase the temperature of the die to achieve a more efficient extrusion operation. During extrusion, the aluminum profile needs to be shaped through the channels of the die, and the temperature of the die directly affects the extrusion effect and production efficiency. Using a rapid die heating furnace can quickly heat the cooled die to a suitable working temperature to reduce production preparation time and improve production efficiency. Appropriate die temperature can help improve the extrusion performance of aluminum profiles, making it easier to flow and fill the die channels, reduce resistance and deformation during extrusion, and obtain more accurate shapes and sizes. At the same time, the rapid die heating furnace can also provide a stable and controllable heating process to ensure that the die is heated evenly and avoid die deformation or inconsistency of aluminum profiles caused by uneven temperature. This helps to improve product quality, reduce scrap rate, and increase the stability and reliability of the production line. In short, the role of the rapid die heating furnace in the aluminum extruder is to provide fast and effective die heating to improve the efficiency of the extrusion operation and product quality.

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.

Horizontal Powder Coating Line for Aluminum Profiles (1) The coating quality comply the powder coating  filed standard.The technology use electrostatic coating process . (2) The line is automatic by using conveyor chain system. (3) The powder coating system use magic quick color change centre powder coating booth.The recycling system has filtering system and big cycling. (4) The curing oven use tunnel oven, hot air circulation is reasonable and try to reduce the heat loss to assure the temperature inside is even.The oven heating system use the most advanced technology-direct heating in China. It can save heating 10%-20%. Moreover, no smoke and don’t need add smoking removing system. (5) The waste treatment equipment, waste air equipment will be supply by buyer. (6) The powder coating line fully consider the energy saving, labour protection ,environmental protection, fire protection and comply the regulation and rule standard of coating field. The horizontal powder coating line consists of the following machines: NO. Descripition of the Equipment Qty 1 Magic quick quick color change powder spraying room with recycle system(use the most advanced technology in China) 1 set Powder coating room body 6.7×1.9×3.3（L×W×H）m 1 set Big cyclone separating first stage recycle system 1 set filtration core filter second stage recycle system 1 set 2 Lifter:use the latest structure, effective stroke 2200mm 2 sets 3 Powder curing oven inner size: L30000×W 700×H 3710 (mm) 1 set 4 Suspension conveyor system：(Single point lifting 50kg  100 m) 1 set 5 Electric control system (main components use Schneider brand  3 sets Temperature control system for drying oven 1 set Powder coating system and recycling system (PLC use Siemens brand series products, touch screen use 10.4 inch colorful touch screen ) 1 set Curing oven temperature controlling, heating exchange  control system and conveyor frequency control 1 set 6 First stage hanger Aluminum beam 16 sets 7 Joint venture electrostatic powder spraying gun Manual powder spraying gun 2 sets Auto-electrostatic powder spraying gun 6 sets 8 Air compressor system   1 set

The straightener is a kind of equipment in the aluminum extrusion line, which is used to straighten the extruded aluminum profiles. Aluminum profiles may have some irregular shapes or slight bends during the extrusion process, which will affect their quality and processing performance. The function of the straightener is to adjust the aluminum profile through mechanical force to achieve the predetermined straightness requirements. The straightener is usually composed of a set of rollers or rollers. The aluminum profile passes through the feed port of the straightener, and the rollers exert force on it, so that the bent part is under pressure and gradually restores straightness. At the same time, the straightener can also correct the angle and curvature of the aluminum profile through appropriate settings and adjustments. The role of the straightener in the aluminum extrusion production line is very important. Through the processing of the straightener, the extruded aluminum profile can reach a higher quality standard, improve its appearance and performance. At the same time, the straightener can also improve the accuracy and efficiency of subsequent processing, providing a better foundation for the next processing step. In general, the straightening machine in the aluminum extrusion line can improve the shape and straightness of the aluminum profile, improve product quality, meet customer requirements, and provide better conditions and convenience for subsequent processing.