Automatic long billet hot shear furnace

Long billet hot shear production line is a heating equipment that integrates thermal engineering machinery, automation control, hydraulic pressure, photo-electricity and temperature measurement. It uses many new technologies such as hot air circulation heating, hydraulic hot shearing and fixed-length mechanism. It has the characteristics of fast heating speed, multiple machines, flexible production organization, high degree of automation, simple operation and low energy consumption.

The role of the rapid die heating furnace in the aluminum extruder is to heat the die and increase the temperature of the die to achieve a more efficient extrusion operation. During extrusion, the aluminum profile needs to be shaped through the channels of the die, and the temperature of the die directly affects the extrusion effect and production efficiency. Using a rapid die heating furnace can quickly heat the cooled die to a suitable working temperature to reduce production preparation time and improve production efficiency. Appropriate die temperature can help improve the extrusion performance of aluminum profiles, making it easier to flow and fill the die channels, reduce resistance and deformation during extrusion, and obtain more accurate shapes and sizes. At the same time, the rapid die heating furnace can also provide a stable and controllable heating process to ensure that the die is heated evenly and avoid die deformation or inconsistency of aluminum profiles caused by uneven temperature. This helps to improve product quality, reduce scrap rate, and increase the stability and reliability of the production line. In short, the role of the rapid die heating furnace in the aluminum extruder is to provide fast and effective die heating to improve the efficiency of the extrusion operation and product quality.

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.

Aluminum Extrusion Single Puller (150kg) The aluminum extrusion puller plays a role of traction on the plate material and unequal edge material with one mold and multiple small material profiles, so that the initial profile is straight and smooth. It is possible to set the appropriate traction force to play cool with various models and profiles. The selected traction force can be added stably and automatically to extrude profiles at different speeds, and the required traction force is determined by the section and type of the extruded profile. The traction speed can be synchronized with the extrusion speed of the extruded profile, and the jaws of the tractor are equipped with vertical clamps, which can clamp the extruded material on the plane during extrusion. The jaws and clamps can loosen the extruded material and quickly return to the extruder surface, and the time required for the return is completed within the time when the extruder does not move. It can extrude straight, neat, no bending and twisting and uniform length under the condition of a large number of operations in one machine, and improve the yield. NO. Frequency conversion single puller working parameters 1 Traction torque: 0---150kg. continuously adjustable 2 Traction speed: Synchronized with the host extrusion profile (0--50m/min) 3 Return speed: 0--120m/min 4 Maximum opening size of the material clamping: 150mm x120mm 5 Sawing line speed: ≈3200m/min (the saw blade is more durable and the profile cut surface is smoother) 6 Sawing pushing speed: ≤1000mm/s (pneumatically adjustable) 7 Sawing waste length: ≤200mm 8 External air pressure: 0.5～0.8Mpa, ≈0.3m3/h 9 Traction motor power: 7.5 kw 10 Interrupt sawing motor power: 5.5kw 11 Interrupt working: pneumatic 12 Programmable controller:Mitsubishi 13 Touchable screen:Mitsubishi 14 Traction track length: 26M 15 Power unit dimensions: 1.5M 16 Control mode: manual and automatic switching; realize linkage among press, puller and cooling table 

This aluminum extrusion aging furnace/oven is mainly used for the final hardening processing of the finished product, and quickly improves the intensity of aluminum profiles, which is conducive to the operation, storage and transportation of subsequent processes, and it is conducive to the normal use of customers. And the aluminum aging oven is divided into two types: one is the single door aging oven and another kind is the double door aging oven.

Long billet hot shear production line is a heating equipment that integrates thermal engineering machinery, automation control, hydraulic pressure, photo-electricity and temperature measurement. It uses many new technologies such as hot air circulation heating, hydraulic hot shearing and fixed-length mechanism. It has the characteristics of fast heating speed, multiple machines, flexible production organization, high degree of automation, simple operation and low energy consumption.

Product Features The three-head tractor consists of two sets of tractors P1 and P2 and a set of P3 synchronous saw. It adopts an upper and lower two-layer four-guide rail design and is composed of precision elevator guide rail left and right structures. The traction machine head adopts an all-aluminum design. The body is light in weight, and the operation is flexible and light. This prevents the rapid traction of small materials from being too heavy when the traction machine head is too heavy when the extrusion stops, causing inertia during instantaneous braking and thinning of the aluminum profile. Eliminate vibration marks, prevent aluminum materials from deforming, and improve product production efficiency and yield. Servo motor, servo controls two sets of traction trolley pressing claws, swing arm function, no hydraulic system, to prevent hydraulic oil leakage from contaminating aluminum profiles, cooling beds and felts