10Ton Aluminum Billet Casting Furnace

Product Features The three-head tractor consists of two sets of tractors P1 and P2 and a set of P3 synchronous saw. It adopts an upper and lower two-layer four-guide rail design and is composed of precision elevator guide rail left and right structures. The traction machine head adopts an all-aluminum design. The body is light in weight, and the operation is flexible and light. This prevents the rapid traction of small materials from being too heavy when the traction machine head is too heavy when the extrusion stops, causing inertia during instantaneous braking and thinning of the aluminum profile. Eliminate vibration marks, prevent aluminum materials from deforming, and improve product production efficiency and yield. Servo motor, servo controls two sets of traction trolley pressing claws, swing arm function, no hydraulic system, to prevent hydraulic oil leakage from contaminating aluminum profiles, cooling beds and felts

Aluminum Extrusion Single Puller (150kg) The aluminum extrusion puller plays a role of traction on the plate material and unequal edge material with one mold and multiple small material profiles, so that the initial profile is straight and smooth. It is possible to set the appropriate traction force to play cool with various models and profiles. The selected traction force can be added stably and automatically to extrude profiles at different speeds, and the required traction force is determined by the section and type of the extruded profile. The traction speed can be synchronized with the extrusion speed of the extruded profile, and the jaws of the tractor are equipped with vertical clamps, which can clamp the extruded material on the plane during extrusion. The jaws and clamps can loosen the extruded material and quickly return to the extruder surface, and the time required for the return is completed within the time when the extruder does not move. It can extrude straight, neat, no bending and twisting and uniform length under the condition of a large number of operations in one machine, and improve the yield. NO. Frequency conversion single puller working parameters 1 Traction torque: 0---150kg. continuously adjustable 2 Traction speed: Synchronized with the host extrusion profile (0--50m/min) 3 Return speed: 0--120m/min 4 Maximum opening size of the material clamping: 150mm x120mm 5 Sawing line speed: ≈3200m/min (the saw blade is more durable and the profile cut surface is smoother) 6 Sawing pushing speed: ≤1000mm/s (pneumatically adjustable) 7 Sawing waste length: ≤200mm 8 External air pressure: 0.5～0.8Mpa, ≈0.3m3/h 9 Traction motor power: 7.5 kw 10 Interrupt sawing motor power: 5.5kw 11 Interrupt working: pneumatic 12 Programmable controller:Mitsubishi 13 Touchable screen:Mitsubishi 14 Traction track length: 26M 15 Power unit dimensions: 1.5M 16 Control mode: manual and automatic switching; realize linkage among press, puller and cooling table 

Double Door 9 Baskets Aging Furnace The 9 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 9 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 9 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 9 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.

The aluminum extrusion cooling table (26*6m) is mainly used for cooling and conveying the aluminum profile which realizes the straightening and cutting of the aluminum material through the cooperation of the tractor, the straightening machine, the interrupting saw and so on. 

This aluminum extrusion aging furnace/oven is mainly used for the final hardening processing of the finished product, and quickly improves the intensity of aluminum profiles, which is conducive to the operation, storage and transportation of subsequent processes, and it is conducive to the normal use of customers. And the aluminum aging oven is divided into two types: one is the single door aging oven and another kind is the double door aging oven.

A copper extrusion machine is a specialized equipment used in the manufacturing process of copper products. It is a mechanical device that applies pressure and force to the copper material to shape it into the desired form and size. In the extrusion process, the copper material is heated until it becomes soft enough to be forced through a die or a mold with a specific shape. The extrusion machine comprises a chamber, a ram, and a die, which work together to produce continuous lengths of copper material with precise dimensions and shapes. The machine is widely used in various industries, including construction, electronics, automotive, and plumbing, to produce a range of copper products such as pipes, tubes, wires, and profiles.

The aluminum extruder machine is the most important equipment of the whole aluminum press line. Our TEYUN has specialized in the aluminum main press for over several years. We have different types of the aluminum extrusion press machines, the 350ton, 550ton, 700ton, 850ton, 1000ton, 1250ton, 1650ton etc. even the 5000ton. The 1000ton aluminum extrusion press is the most popular type in TEYUN, because the 1000ton main press normally can suit the most production requirements. Our foreign customers usually start their aluminum profiles investment from the 1000ton type to produce the door and window profiles. As for the production of smaller profiles, you can choose the smaller type like the 550ton or the 700ton. TEYUN offers the whole plan of the aluminum extrusion line not only the aluminum extrusion main press but also the auxiliary equipment, tell us your requirements we will offer you the professional plans and solutions. Frame: The frame is the main frame of the aluminum extrusion machine and is used to support and secure other components. It has enough strength and stability to withstand the pressure and vibration during extrusion. Extrusion cylinder: The extrusion cylinder is one of the core components of the extrusion machine, mainly composed of a piston and a cylinder barrel. It provides pressure through a hydraulic system to push the aluminum material through the extrusion die for extrusion molding. The number and arrangement of extrusion cylinders depends on the specifications and design of the extruder. Heating system: The heating system is used to preheat or heat aluminum materials to improve the extrudability of aluminum materials. The heating system usually includes an electric heater, a stove or a roller heater, etc., and controls the heating temperature and time to make the aluminum material reach the appropriate extrusion temperature. Control system: The control system is used to control the operation of the extruder and the parameters of the extrusion process. It usually includes a control panel, PLC (Programmable Logic Controller) or computer control system. Operators can adjust extrusion speed, pressure, temperature and other parameters through the control system to control and monitor the extrusion process. Extrusion dies: Extrusion dies are used to form the cross-sectional shape of aluminum. It generally consists of an upper mold and a lower mold, with the required bosses, grooves and shapes. The extrusion die is installed in front of the extrusion cylinder of the extrusion machine and receives the pressure exerted by the extrusion cylinder to extrude the aluminum material into the required shape. Cooling system: The cooling system is used to cool the extruded aluminum profile, solidify and stabilize its shape. The cooling system generally includes a water cooling device or a spray device, which passes the cooling medium through the throat to cool the extruded aluminum material. Cutting off equipment: Extruded aluminum profiles may need to be cut to length. Cutting equipment is generally sawing machines, cutting machines, etc., used to cut aluminum profiles into the required length. What can the extrusion press machine making

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.