10Ton Aluminum Billet Casting Furnace

Aluminium extrusion press machine is the most important equipment to realize aluminium extrusion processing. We offer not only the main aluminum extrsuion press machine from 350ton to 5500ton type, but also all the other auxiliary equipments incluing the aging oven, the puller, the billet heating furnace,the cooling table and so on. Tell us what is your requirement, we can offer you the whole line plan.

The heat source of mold oven is an iron-aluminum alloy electric heating wire, which is characterized by high efficiency and energy saving. It can effectively reflect heat to the furnace inside. The mold oven frame is designed with a high temperature resistant stainless steel cut-out structure, which has good mechanical strength and good ventilation and light passing effects.

Horizontal Powder Coating Line for Aluminum Profiles (1) The coating quality comply the powder coating  filed standard.The technology use electrostatic coating process . (2) The line is automatic by using conveyor chain system. (3) The powder coating system use magic quick color change centre powder coating booth.The recycling system has filtering system and big cycling. (4) The curing oven use tunnel oven, hot air circulation is reasonable and try to reduce the heat loss to assure the temperature inside is even.The oven heating system use the most advanced technology-direct heating in China. It can save heating 10%-20%. Moreover, no smoke and don’t need add smoking removing system. (5) The waste treatment equipment, waste air equipment will be supply by buyer. (6) The powder coating line fully consider the energy saving, labour protection ,environmental protection, fire protection and comply the regulation and rule standard of coating field. The horizontal powder coating line consists of the following machines: NO. Descripition of the Equipment Qty 1 Magic quick quick color change powder spraying room with recycle system(use the most advanced technology in China) 1 set Powder coating room body 6.7×1.9×3.3（L×W×H）m 1 set Big cyclone separating first stage recycle system 1 set filtration core filter second stage recycle system 1 set 2 Lifter:use the latest structure, effective stroke 2200mm 2 sets 3 Powder curing oven inner size: L30000×W 700×H 3710 (mm) 1 set 4 Suspension conveyor system：(Single point lifting 50kg  100 m) 1 set 5 Electric control system (main components use Schneider brand  3 sets Temperature control system for drying oven 1 set Powder coating system and recycling system (PLC use Siemens brand series products, touch screen use 10.4 inch colorful touch screen ) 1 set Curing oven temperature controlling, heating exchange  control system and conveyor frequency control 1 set 6 First stage hanger Aluminum beam 16 sets 7 Joint venture electrostatic powder spraying gun Manual powder spraying gun 2 sets Auto-electrostatic powder spraying gun 6 sets 8 Air compressor system   1 set

Product Features The three-head tractor consists of two sets of tractors P1 and P2 and a set of P3 synchronous saw. It adopts an upper and lower two-layer four-guide rail design and is composed of precision elevator guide rail left and right structures. The traction machine head adopts an all-aluminum design. The body is light in weight, and the operation is flexible and light. This prevents the rapid traction of small materials from being too heavy when the traction machine head is too heavy when the extrusion stops, causing inertia during instantaneous braking and thinning of the aluminum profile. Eliminate vibration marks, prevent aluminum materials from deforming, and improve product production efficiency and yield. Servo motor, servo controls two sets of traction trolley pressing claws, swing arm function, no hydraulic system, to prevent hydraulic oil leakage from contaminating aluminum profiles, cooling beds and felts

The role of the rapid die heating furnace in the aluminum extruder is to heat the die and increase the temperature of the die to achieve a more efficient extrusion operation. During extrusion, the aluminum profile needs to be shaped through the channels of the die, and the temperature of the die directly affects the extrusion effect and production efficiency. Using a rapid die heating furnace can quickly heat the cooled die to a suitable working temperature to reduce production preparation time and improve production efficiency. Appropriate die temperature can help improve the extrusion performance of aluminum profiles, making it easier to flow and fill the die channels, reduce resistance and deformation during extrusion, and obtain more accurate shapes and sizes. At the same time, the rapid die heating furnace can also provide a stable and controllable heating process to ensure that the die is heated evenly and avoid die deformation or inconsistency of aluminum profiles caused by uneven temperature. This helps to improve product quality, reduce scrap rate, and increase the stability and reliability of the production line. In short, the role of the rapid die heating furnace in the aluminum extruder is to provide fast and effective die heating to improve the efficiency of the extrusion operation and product quality.

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.