Automatic Aluminum Long Muti-Billet Hot Shear Furnace

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.

The aluminum extruder machine is the most important equipment of the whole aluminum press line. Our TEYUN has specialized in the aluminum main press for over several years. We have different types of the aluminum extrusion press machines, the 350ton, 550ton, 700ton, 850ton, 1000ton, 1250ton, 1650ton etc. even the 5000ton. The 1000ton aluminum extrusion press is the most popular type in TEYUN, because the 1000ton main press normally can suit the most production requirements. Our foreign customers usually start their aluminum profiles investment from the 1000ton type to produce the door and window profiles. As for the production of smaller profiles, you can choose the smaller type like the 550ton or the 700ton. TEYUN offers the whole plan of the aluminum extrusion line not only the aluminum extrusion main press but also the auxiliary equipment, tell us your requirements we will offer you the professional plans and solutions. Frame: The frame is the main frame of the aluminum extrusion machine and is used to support and secure other components. It has enough strength and stability to withstand the pressure and vibration during extrusion. Extrusion cylinder: The extrusion cylinder is one of the core components of the extrusion machine, mainly composed of a piston and a cylinder barrel. It provides pressure through a hydraulic system to push the aluminum material through the extrusion die for extrusion molding. The number and arrangement of extrusion cylinders depends on the specifications and design of the extruder. Heating system: The heating system is used to preheat or heat aluminum materials to improve the extrudability of aluminum materials. The heating system usually includes an electric heater, a stove or a roller heater, etc., and controls the heating temperature and time to make the aluminum material reach the appropriate extrusion temperature. Control system: The control system is used to control the operation of the extruder and the parameters of the extrusion process. It usually includes a control panel, PLC (Programmable Logic Controller) or computer control system. Operators can adjust extrusion speed, pressure, temperature and other parameters through the control system to control and monitor the extrusion process. Extrusion dies: Extrusion dies are used to form the cross-sectional shape of aluminum. It generally consists of an upper mold and a lower mold, with the required bosses, grooves and shapes. The extrusion die is installed in front of the extrusion cylinder of the extrusion machine and receives the pressure exerted by the extrusion cylinder to extrude the aluminum material into the required shape. Cooling system: The cooling system is used to cool the extruded aluminum profile, solidify and stabilize its shape. The cooling system generally includes a water cooling device or a spray device, which passes the cooling medium through the throat to cool the extruded aluminum material. Cutting off equipment: Extruded aluminum profiles may need to be cut to length. Cutting equipment is generally sawing machines, cutting machines, etc., used to cut aluminum profiles into the required length. What can the extrusion press machine making

What is casting line? Aluminum rod casting line is an equipment system for casting aluminum rods. It is one of the key equipment in the aluminum extrusion process. It is used to heat, melt and extrud aluminum alloy materials through specific dies. Aluminum extrusion is a common metal processing method widely used in industries such as automotive, aerospace, construction and electronics. The aluminum rod casting line consists of multiple parts, including aluminum melting furnaces, casting molds, extruders, shearing devices, cooling systems and conveying equipment. First, the aluminum alloy ingots are put into the aluminum melting furnace, and the aluminum material reaches the appropriate melting state by controlling the temperature and melting time. The molten aluminum is then injected into a pre-designed mold, and the shape inside the mold determines the shape of the final aluminum rod. Next, the molten aluminum liquid is extruded through an extruder so that it passes through the outlet of the die and obtains the desired cross-sectional shape. Aluminum rod casting lines are efficient, precise and reliable. It can quickly heat aluminum materials to the melting point and maintain a constant temperature, ensuring the stability and consistency of product quality. At the same time, due to the high control accuracy of the extrusion process, the aluminum rods can be obtained with precise sizes and shapes to meet customer requirements. In addition, the aluminum rod casting line also has automatic operation and safety protection functions, which improves production efficiency and operational safety. What can be used as raw materials for aluminum billet? In an aluminum rod casting line, the aluminum alloy is usually heated to the melting point, and then the molten aluminum flows through a casting mold of a specific shape by injection or casting to form an aluminum rod of the required diameter and length. The aluminum rod is then rapidly cooled through a cooling system, allowing it to solidify and maintain its shape. Finally, the cooled aluminum rods are cut and sorted to obtain a final product that meets the requirements. The raw material of aluminum rods can be high-purity aluminum blocks or aluminum alloy blocks. Commonly used aluminum alloys include common series, such as 1000 series (pure aluminum), 2000 series (copper alloy), 3000 series (manganese alloy), 5000 series (magnesium alloy), 6000 series (silicon-magnesium alloy) and 7000 series ( Zinc alloy) etc. These aluminum alloys have different physical properties and mechanical properties, and suitable aluminum alloys can be selected as raw materials according to different application requirements.

Product Features The three-head tractor consists of two sets of tractors P1 and P2 and a set of P3 synchronous saw. It adopts an upper and lower two-layer four-guide rail design and is composed of precision elevator guide rail left and right structures. The traction machine head adopts an all-aluminum design. The body is light in weight, and the operation is flexible and light. This prevents the rapid traction of small materials from being too heavy when the traction machine head is too heavy when the extrusion stops, causing inertia during instantaneous braking and thinning of the aluminum profile. Eliminate vibration marks, prevent aluminum materials from deforming, and improve product production efficiency and yield. Servo motor, servo controls two sets of traction trolley pressing claws, swing arm function, no hydraulic system, to prevent hydraulic oil leakage from contaminating aluminum profiles, cooling beds and felts

Single Door 4 Baskets Aging Furnace The 4 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 4 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 4 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 4 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.

The straightener is a kind of equipment in the aluminum extrusion line, which is used to straighten the extruded aluminum profiles. Aluminum profiles may have some irregular shapes or slight bends during the extrusion process, which will affect their quality and processing performance. The function of the straightener is to adjust the aluminum profile through mechanical force to achieve the predetermined straightness requirements. The straightener is usually composed of a set of rollers or rollers. The aluminum profile passes through the feed port of the straightener, and the rollers exert force on it, so that the bent part is under pressure and gradually restores straightness. At the same time, the straightener can also correct the angle and curvature of the aluminum profile through appropriate settings and adjustments. The role of the straightener in the aluminum extrusion production line is very important. Through the processing of the straightener, the extruded aluminum profile can reach a higher quality standard, improve its appearance and performance. At the same time, the straightener can also improve the accuracy and efficiency of subsequent processing, providing a better foundation for the next processing step. In general, the straightening machine in the aluminum extrusion line can improve the shape and straightness of the aluminum profile, improve product quality, meet customer requirements, and provide better conditions and convenience for subsequent processing.