Automatic Aluminum Long Muti-Billet Hot Shear Furnace

Horizontal Powder Coating Line for Aluminum Profiles (1) The coating quality comply the powder coating  filed standard.The technology use electrostatic coating process . (2) The line is automatic by using conveyor chain system. (3) The powder coating system use magic quick color change centre powder coating booth.The recycling system has filtering system and big cycling. (4) The curing oven use tunnel oven, hot air circulation is reasonable and try to reduce the heat loss to assure the temperature inside is even.The oven heating system use the most advanced technology-direct heating in China. It can save heating 10%-20%. Moreover, no smoke and don’t need add smoking removing system. (5) The waste treatment equipment, waste air equipment will be supply by buyer. (6) The powder coating line fully consider the energy saving, labour protection ,environmental protection, fire protection and comply the regulation and rule standard of coating field. The horizontal powder coating line consists of the following machines: NO. Descripition of the Equipment Qty 1 Magic quick quick color change powder spraying room with recycle system(use the most advanced technology in China) 1 set Powder coating room body 6.7×1.9×3.3（L×W×H）m 1 set Big cyclone separating first stage recycle system 1 set filtration core filter second stage recycle system 1 set 2 Lifter:use the latest structure, effective stroke 2200mm 2 sets 3 Powder curing oven inner size: L30000×W 700×H 3710 (mm) 1 set 4 Suspension conveyor system：(Single point lifting 50kg  100 m) 1 set 5 Electric control system (main components use Schneider brand  3 sets Temperature control system for drying oven 1 set Powder coating system and recycling system (PLC use Siemens brand series products, touch screen use 10.4 inch colorful touch screen ) 1 set Curing oven temperature controlling, heating exchange  control system and conveyor frequency control 1 set 6 First stage hanger Aluminum beam 16 sets 7 Joint venture electrostatic powder spraying gun Manual powder spraying gun 2 sets Auto-electrostatic powder spraying gun 6 sets 8 Air compressor system   1 set

The aluminum extrusion cooling table (26*6m) is mainly used for cooling and conveying the aluminum profile which realizes the straightening and cutting of the aluminum material through the cooperation of the tractor, the straightening machine, the interrupting saw and so on. 

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.

Single Door 4 Baskets Aging Furnace The 4 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 4 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 4 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 4 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.

The straightener is a kind of equipment in the aluminum extrusion line, which is used to straighten the extruded aluminum profiles. Aluminum profiles may have some irregular shapes or slight bends during the extrusion process, which will affect their quality and processing performance. The function of the straightener is to adjust the aluminum profile through mechanical force to achieve the predetermined straightness requirements. The straightener is usually composed of a set of rollers or rollers. The aluminum profile passes through the feed port of the straightener, and the rollers exert force on it, so that the bent part is under pressure and gradually restores straightness. At the same time, the straightener can also correct the angle and curvature of the aluminum profile through appropriate settings and adjustments. The role of the straightener in the aluminum extrusion production line is very important. Through the processing of the straightener, the extruded aluminum profile can reach a higher quality standard, improve its appearance and performance. At the same time, the straightener can also improve the accuracy and efficiency of subsequent processing, providing a better foundation for the next processing step. In general, the straightening machine in the aluminum extrusion line can improve the shape and straightness of the aluminum profile, improve product quality, meet customer requirements, and provide better conditions and convenience for subsequent processing.

The heat source of mold oven is an iron-aluminum alloy electric heating wire, which is characterized by high efficiency and energy saving. It can effectively reflect heat to the furnace inside. The mold oven frame is designed with a high temperature resistant stainless steel cut-out structure, which has good mechanical strength and good ventilation and light passing effects.