Aluminum Extrusion Cooling Table 26m*6m for 5 inch
Aluminum Extrusion Cooling Table 26m*6m for 5 inch
The aluminum extrusion cooling table(26*6m) is mainly used for cooling and conveying the aluminum profilewhich realizes the straightening and cutting of the aluminum material through the cooperation of the tractor, the straightening machine, the interrupting saw and so on.
Aluminum Extrusion Cooling Table 26m*6m for 5 inch
The aluminum extrusion cooling table(26*6m) is mainly used for cooling and conveying the aluminum profilewhich realizes the straightening and cutting of the aluminum material through the cooperation of the tractor, the straightening machine, the interrupting saw and so on.
The aluminum extrusion cooling system consists of the following parts:
1.Initial Table
The initial table is located at the discharge port, equipped with a lifting platform, which can smoothly pass the largest profile and the smallest profile. At the same time, it is equipped with 2 sets of profile clamps, which can help the discharge position of the profile to be in the center and improve the yield of the profile.
2.Run-out Table
Run-out table is made of strong profile steel.The upper part is equipped with a driven roller and the surface is covered with heat-resistant felt. The roller table can be raised and lowered vertically and driven by a hydraulic cylinder.On the basis of meeting the height difference of the lifting and lowering, the height of the lifting structure is minimized. The side plate made of the bending parts and frame reduce the failure rate and improve the aesthetics and safety. Side rollers on the outside of the roller table to prevent the profile from deviating and the side rollers can be automatically raised and lowered without interference with puller clamp.
3.Convey Table
The convey table is designed to convey profile from run-out table to cooling bed. The transmission system ensures the smooth lateral transportation of the entire device. The conveyor belt is driven by a chain and the chain is a double-row chain. The transmission belt is driven by reducers to drive the transmission shafts, which are driven by a sprocket and chain mechanism. The belt is designed with a structure to prevent belt deviation, so that the belt will run more smoothly and reliably for a long time without deviation.
4.Cooling Bed
The cooling bed is mainly responsible for the cooling of the profile. The conveyor belt is driven by a chain, and the chain is a double-row chain.It can automatically adjust the discharging distance and the profile is moved by a belt-type aluminum alloy feeding mechanism.
5.Straightening Table
The straightening machine adopts cross-stretched belt-type aluminum alloy feeding material across the bridge, equipped with a gear transmission mechanism. Its discharge spacing can be adjusted and the belt can be controlled in forward and reverse rotation.
6.Straightening Machine
The straightening machine is mainly used to stretch the aluminum profile to make it straight and obtain good straightness.The straightening machine is divided into fixed front jaws and moving rear jaws. The track base is made of steel plate and section steel welded structure. There is a steel guide rail above the base, which can withstand the force generated when it is stretched.The two straightening heads are each equipped with a hydraulic station.
7.Storage Table
The storage table is a belt-type aluminum profile feeding mechanism and can adopt hydraulic lifting. The function of the storage table is to create a worktable for the finished saw and then convey the profile to the finished saw feeding roller table.
8.Cutting Table (including fix-length table 7m )
The cutting table was for final profile cutting. The cutting table is equipped with fix-length table for cutting length you need.The debris generated in the sawing process is recovered by a special device to prevent people from inhaling it.
Finishing Saw
The cutting table equipped with finishing saw. The feed motion of the saw blade is hydraulically driven and has a omnidirectional sliding guide structure. The rotating movement of the saw blade is the rotation of the motor pulley and the clamping of the profile product depends on the action of the air cylinder. The saw blade is equipped with automatic water spray cooling and lubrication
1. Sloping with hydraulic lifting, driving high -temperature drums with a chain.
2. Slide the platform to adopt a high temperature drum to reduce the wear of the roller due to high temperature.
3. Use belt -type temperature -resistant felt to reduce the wear of aluminum materials.
4. The aluminum profile is shifted and transported to keep the appropriate distance between aluminum profiles.
Double Door 9 Baskets Aging Furnace The 9 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 9 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 9 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 9 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.
Horizontal Powder Coating Line for Aluminum Profiles (1) The coating quality comply the powder coating filed standard.The technology use electrostatic coating process . (2) The line is automatic by using conveyor chain system. (3) The powder coating system use magic quick color change centre powder coating booth.The recycling system has filtering system and big cycling. (4) The curing oven use tunnel oven, hot air circulation is reasonable and try to reduce the heat loss to assure the temperature inside is even.The oven heating system use the most advanced technology-direct heating in China. It can save heating 10%-20%. Moreover, no smoke and don’t need add smoking removing system. (5) The waste treatment equipment, waste air equipment will be supply by buyer. (6) The powder coating line fully consider the energy saving, labour protection ,environmental protection, fire protection and comply the regulation and rule standard of coating field. The horizontal powder coating line consists of the following machines: NO. Descripition of the Equipment Qty 1 Magic quick quick color change powder spraying room with recycle system(use the most advanced technology in China) 1 set Powder coating room body 6.7×1.9×3.3（L×W×H）m 1 set Big cyclone separating first stage recycle system 1 set filtration core filter second stage recycle system 1 set 2 Lifter:use the latest structure, effective stroke 2200mm 2 sets 3 Powder curing oven inner size: L30000×W 700×H 3710 (mm) 1 set 4 Suspension conveyor system：(Single point lifting 50kg 100 m) 1 set 5 Electric control system (main components use Schneider brand 3 sets Temperature control system for drying oven 1 set Powder coating system and recycling system (PLC use Siemens brand series products, touch screen use 10.4 inch colorful touch screen ) 1 set Curing oven temperature controlling, heating exchange control system and conveyor frequency control 1 set 6 First stage hanger Aluminum beam 16 sets 7 Joint venture electrostatic powder spraying gun Manual powder spraying gun 2 sets Auto-electrostatic powder spraying gun 6 sets 8 Air compressor system 1 set
Aluminium profiles extrusion machine is the most important equipment to realize aluminium extrusion processing. We offer not only the main aluminum extrsuion press machine but also all the other auxiliary equipments, basing the requirments we can offer you the whole line plan.
Aluminum Extrusion Single Puller (150kg) The aluminum extrusion puller plays a role of traction on the plate material and unequal edge material with one mold and multiple small material profiles, so that the initial profile is straight and smooth. It is possible to set the appropriate traction force to play cool with various models and profiles. The selected traction force can be added stably and automatically to extrude profiles at different speeds, and the required traction force is determined by the section and type of the extruded profile. The traction speed can be synchronized with the extrusion speed of the extruded profile, and the jaws of the tractor are equipped with vertical clamps, which can clamp the extruded material on the plane during extrusion. The jaws and clamps can loosen the extruded material and quickly return to the extruder surface, and the time required for the return is completed within the time when the extruder does not move. It can extrude straight, neat, no bending and twisting and uniform length under the condition of a large number of operations in one machine, and improve the yield. NO. Frequency conversion single puller working parameters 1 Traction torque: 0---150kg. continuously adjustable 2 Traction speed: Synchronized with the host extrusion profile (0--50m/min) 3 Return speed: 0--120m/min 4 Maximum opening size of the material clamping: 150mm x120mm 5 Sawing line speed: ≈3200m/min (the saw blade is more durable and the profile cut surface is smoother) 6 Sawing pushing speed: ≤1000mm/s (pneumatically adjustable) 7 Sawing waste length: ≤200mm 8 External air pressure: 0.5～0.8Mpa, ≈0.3m3/h 9 Traction motor power: 7.5 kw 10 Interrupt sawing motor power: 5.5kw 11 Interrupt working: pneumatic 12 Programmable controller:Mitsubishi 13 Touchable screen:Mitsubishi 14 Traction track length: 26M 15 Power unit dimensions: 1.5M 16 Control mode: manual and automatic switching; realize linkage among press, puller and cooling table
Single Door 4 Baskets Aging Furnace The 4 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 4 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 4 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 4 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.
Aluminium extrusion press machine is the most important equipment to realize aluminium extrusion processing. We offer not only the main aluminum extrsuion press machine from 350ton to 5500ton type, but also all the other auxiliary equipments incluing the aging oven, the puller, the billet heating furnace,the cooling table and so on. Tell us what is your requirement, we can offer you the whole line plan.
Product Features The three-head tractor consists of two sets of tractors P1 and P2 and a set of P3 synchronous saw. It adopts an upper and lower two-layer four-guide rail design and is composed of precision elevator guide rail left and right structures. The traction machine head adopts an all-aluminum design. The body is light in weight, and the operation is flexible and light. This prevents the rapid traction of small materials from being too heavy when the traction machine head is too heavy when the extrusion stops, causing inertia during instantaneous braking and thinning of the aluminum profile. Eliminate vibration marks, prevent aluminum materials from deforming, and improve product production efficiency and yield. Servo motor, servo controls two sets of traction trolley pressing claws, swing arm function, no hydraulic system, to prevent hydraulic oil leakage from contaminating aluminum profiles, cooling beds and felts
Address : NO.7 Huihe Road, Qianzhou Industry park, Huishan District, Wuxi City, China
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