Aluminum Extrusion Cooling Table 26m*6m for 5 inch
Aluminum Extrusion Cooling Table 26m*6m for 5 inch
The aluminum extrusion cooling table(26*6m) is mainly used for cooling and conveying the aluminum profilewhich realizes the straightening and cutting of the aluminum material through the cooperation of the tractor, the straightening machine, the interrupting saw and so on.
Aluminum Extrusion Cooling Table 26m*6m for 5 inch
The aluminum extrusion cooling table(26*6m) is mainly used for cooling and conveying the aluminum profilewhich realizes the straightening and cutting of the aluminum material through the cooperation of the tractor, the straightening machine, the interrupting saw and so on.
The aluminum extrusion cooling system consists of the following parts:
1.Initial Table
The initial table is located at the discharge port, equipped with a lifting platform, which can smoothly pass the largest profile and the smallest profile. At the same time, it is equipped with 2 sets of profile clamps, which can help the discharge position of the profile to be in the center and improve the yield of the profile.
2.Run-out Table
Run-out table is made of strong profile steel.The upper part is equipped with a driven roller and the surface is covered with heat-resistant felt. The roller table can be raised and lowered vertically and driven by a hydraulic cylinder.On the basis of meeting the height difference of the lifting and lowering, the height of the lifting structure is minimized. The side plate made of the bending parts and frame reduce the failure rate and improve the aesthetics and safety. Side rollers on the outside of the roller table to prevent the profile from deviating and the side rollers can be automatically raised and lowered without interference with puller clamp.
3.Convey Table
The convey table is designed to convey profile from run-out table to cooling bed. The transmission system ensures the smooth lateral transportation of the entire device. The conveyor belt is driven by a chain and the chain is a double-row chain. The transmission belt is driven by reducers to drive the transmission shafts, which are driven by a sprocket and chain mechanism. The belt is designed with a structure to prevent belt deviation, so that the belt will run more smoothly and reliably for a long time without deviation.
4.Cooling Bed
The cooling bed is mainly responsible for the cooling of the profile. The conveyor belt is driven by a chain, and the chain is a double-row chain.It can automatically adjust the discharging distance and the profile is moved by a belt-type aluminum alloy feeding mechanism.
5.Straightening Table
The straightening machine adopts cross-stretched belt-type aluminum alloy feeding material across the bridge, equipped with a gear transmission mechanism. Its discharge spacing can be adjusted and the belt can be controlled in forward and reverse rotation.
6.Straightening Machine
The straightening machine is mainly used to stretch the aluminum profile to make it straight and obtain good straightness.The straightening machine is divided into fixed front jaws and moving rear jaws. The track base is made of steel plate and section steel welded structure. There is a steel guide rail above the base, which can withstand the force generated when it is stretched.The two straightening heads are each equipped with a hydraulic station.
7.Storage Table
The storage table is a belt-type aluminum profile feeding mechanism and can adopt hydraulic lifting. The function of the storage table is to create a worktable for the finished saw and then convey the profile to the finished saw feeding roller table.
8.Cutting Table (including fix-length table 7m )
The cutting table was for final profile cutting. The cutting table is equipped with fix-length table for cutting length you need.The debris generated in the sawing process is recovered by a special device to prevent people from inhaling it.
Finishing Saw
The cutting table equipped with finishing saw. The feed motion of the saw blade is hydraulically driven and has a omnidirectional sliding guide structure. The rotating movement of the saw blade is the rotation of the motor pulley and the clamping of the profile product depends on the action of the air cylinder. The saw blade is equipped with automatic water spray cooling and lubrication
1. Sloping with hydraulic lifting, driving high -temperature drums with a chain.
2. Slide the platform to adopt a high temperature drum to reduce the wear of the roller due to high temperature.
3. Use belt -type temperature -resistant felt to reduce the wear of aluminum materials.
4. The aluminum profile is shifted and transported to keep the appropriate distance between aluminum profiles.
Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.
The role of the rapid die heating furnace in the aluminum extruder is to heat the die and increase the temperature of the die to achieve a more efficient extrusion operation. During extrusion, the aluminum profile needs to be shaped through the channels of the die, and the temperature of the die directly affects the extrusion effect and production efficiency. Using a rapid die heating furnace can quickly heat the cooled die to a suitable working temperature to reduce production preparation time and improve production efficiency. Appropriate die temperature can help improve the extrusion performance of aluminum profiles, making it easier to flow and fill the die channels, reduce resistance and deformation during extrusion, and obtain more accurate shapes and sizes. At the same time, the rapid die heating furnace can also provide a stable and controllable heating process to ensure that the die is heated evenly and avoid die deformation or inconsistency of aluminum profiles caused by uneven temperature. This helps to improve product quality, reduce scrap rate, and increase the stability and reliability of the production line. In short, the role of the rapid die heating furnace in the aluminum extruder is to provide fast and effective die heating to improve the efficiency of the extrusion operation and product quality.
Single Door 4 Baskets Aging Furnace The 4 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 4 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 4 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 4 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.
Horizontal Powder Coating Line for Aluminum Profiles (1) The coating quality comply the powder coating filed standard.The technology use electrostatic coating process . (2) The line is automatic by using conveyor chain system. (3) The powder coating system use magic quick color change centre powder coating booth.The recycling system has filtering system and big cycling. (4) The curing oven use tunnel oven, hot air circulation is reasonable and try to reduce the heat loss to assure the temperature inside is even.The oven heating system use the most advanced technology-direct heating in China. It can save heating 10%-20%. Moreover, no smoke and don’t need add smoking removing system. (5) The waste treatment equipment, waste air equipment will be supply by buyer. (6) The powder coating line fully consider the energy saving, labour protection ,environmental protection, fire protection and comply the regulation and rule standard of coating field. The horizontal powder coating line consists of the following machines: NO. Descripition of the Equipment Qty 1 Magic quick quick color change powder spraying room with recycle system(use the most advanced technology in China) 1 set Powder coating room body 6.7×1.9×3.3（L×W×H）m 1 set Big cyclone separating first stage recycle system 1 set filtration core filter second stage recycle system 1 set 2 Lifter:use the latest structure, effective stroke 2200mm 2 sets 3 Powder curing oven inner size: L30000×W 700×H 3710 (mm) 1 set 4 Suspension conveyor system：(Single point lifting 50kg 100 m) 1 set 5 Electric control system (main components use Schneider brand 3 sets Temperature control system for drying oven 1 set Powder coating system and recycling system (PLC use Siemens brand series products, touch screen use 10.4 inch colorful touch screen ) 1 set Curing oven temperature controlling, heating exchange control system and conveyor frequency control 1 set 6 First stage hanger Aluminum beam 16 sets 7 Joint venture electrostatic powder spraying gun Manual powder spraying gun 2 sets Auto-electrostatic powder spraying gun 6 sets 8 Air compressor system 1 set
Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.
Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.
Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.
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