Aluminum Extrusion Single Puller

Product Features The three-head tractor consists of two sets of tractors P1 and P2 and a set of P3 synchronous saw. It adopts an upper and lower two-layer four-guide rail design and is composed of precision elevator guide rail left and right structures. The traction machine head adopts an all-aluminum design. The body is light in weight, and the operation is flexible and light. This prevents the rapid traction of small materials from being too heavy when the traction machine head is too heavy when the extrusion stops, causing inertia during instantaneous braking and thinning of the aluminum profile. Eliminate vibration marks, prevent aluminum materials from deforming, and improve product production efficiency and yield. Servo motor, servo controls two sets of traction trolley pressing claws, swing arm function, no hydraulic system, to prevent hydraulic oil leakage from contaminating aluminum profiles, cooling beds and felts

The aluminum extrusion cooling table (26*6m) is mainly used for cooling and conveying the aluminum profile which realizes the straightening and cutting of the aluminum material through the cooperation of the tractor, the straightening machine, the interrupting saw and so on. 

The aluminum extruder machine is the most important equipment of the whole aluminum press line. Our TEYUN has specialized in the aluminum main press for over several years. We have different types of the aluminum extrusion press machines, the 350ton, 550ton, 700ton, 850ton, 1000ton, 1250ton, 1650ton etc. even the 5000ton. The 1000ton aluminum extrusion press is the most popular type in TEYUN, because the 1000ton main press normally can suit the most production requirements. Our foreign customers usually start their aluminum profiles investment from the 1000ton type to produce the door and window profiles. As for the production of smaller profiles, you can choose the smaller type like the 550ton or the 700ton. TEYUN offers the whole plan of the aluminum extrusion line not only the aluminum extrusion main press but also the auxiliary equipment, tell us your requirements we will offer you the professional plans and solutions. Frame: The frame is the main frame of the aluminum extrusion machine and is used to support and secure other components. It has enough strength and stability to withstand the pressure and vibration during extrusion. Extrusion cylinder: The extrusion cylinder is one of the core components of the extrusion machine, mainly composed of a piston and a cylinder barrel. It provides pressure through a hydraulic system to push the aluminum material through the extrusion die for extrusion molding. The number and arrangement of extrusion cylinders depends on the specifications and design of the extruder. Heating system: The heating system is used to preheat or heat aluminum materials to improve the extrudability of aluminum materials. The heating system usually includes an electric heater, a stove or a roller heater, etc., and controls the heating temperature and time to make the aluminum material reach the appropriate extrusion temperature. Control system: The control system is used to control the operation of the extruder and the parameters of the extrusion process. It usually includes a control panel, PLC (Programmable Logic Controller) or computer control system. Operators can adjust extrusion speed, pressure, temperature and other parameters through the control system to control and monitor the extrusion process. Extrusion dies: Extrusion dies are used to form the cross-sectional shape of aluminum. It generally consists of an upper mold and a lower mold, with the required bosses, grooves and shapes. The extrusion die is installed in front of the extrusion cylinder of the extrusion machine and receives the pressure exerted by the extrusion cylinder to extrude the aluminum material into the required shape. Cooling system: The cooling system is used to cool the extruded aluminum profile, solidify and stabilize its shape. The cooling system generally includes a water cooling device or a spray device, which passes the cooling medium through the throat to cool the extruded aluminum material. Cutting off equipment: Extruded aluminum profiles may need to be cut to length. Cutting equipment is generally sawing machines, cutting machines, etc., used to cut aluminum profiles into the required length. What can the extrusion press machine making

Long billet hot shear production line is a heating equipment that integrates thermal engineering machinery, automation control, hydraulic pressure, photo-electricity and temperature measurement. It uses many new technologies such as hot air circulation heating, hydraulic hot shearing and fixed-length mechanism. It has the characteristics of fast heating speed, multiple machines, flexible production organization, high degree of automation, simple operation and low energy consumption.

Horizontal Powder Coating Line for Aluminum Profiles (1) The coating quality comply the powder coating  filed standard.The technology use electrostatic coating process . (2) The line is automatic by using conveyor chain system. (3) The powder coating system use magic quick color change centre powder coating booth.The recycling system has filtering system and big cycling. (4) The curing oven use tunnel oven, hot air circulation is reasonable and try to reduce the heat loss to assure the temperature inside is even.The oven heating system use the most advanced technology-direct heating in China. It can save heating 10%-20%. Moreover, no smoke and don’t need add smoking removing system. (5) The waste treatment equipment, waste air equipment will be supply by buyer. (6) The powder coating line fully consider the energy saving, labour protection ,environmental protection, fire protection and comply the regulation and rule standard of coating field. The horizontal powder coating line consists of the following machines: NO. Descripition of the Equipment Qty 1 Magic quick quick color change powder spraying room with recycle system(use the most advanced technology in China) 1 set Powder coating room body 6.7×1.9×3.3（L×W×H）m 1 set Big cyclone separating first stage recycle system 1 set filtration core filter second stage recycle system 1 set 2 Lifter:use the latest structure, effective stroke 2200mm 2 sets 3 Powder curing oven inner size: L30000×W 700×H 3710 (mm) 1 set 4 Suspension conveyor system：(Single point lifting 50kg  100 m) 1 set 5 Electric control system (main components use Schneider brand  3 sets Temperature control system for drying oven 1 set Powder coating system and recycling system (PLC use Siemens brand series products, touch screen use 10.4 inch colorful touch screen ) 1 set Curing oven temperature controlling, heating exchange  control system and conveyor frequency control 1 set 6 First stage hanger Aluminum beam 16 sets 7 Joint venture electrostatic powder spraying gun Manual powder spraying gun 2 sets Auto-electrostatic powder spraying gun 6 sets 8 Air compressor system   1 set

Double Door 9 Baskets Aging Furnace The 9 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 9 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 9 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 9 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.

The role of the rapid die heating furnace in the aluminum extruder is to heat the die and increase the temperature of the die to achieve a more efficient extrusion operation. During extrusion, the aluminum profile needs to be shaped through the channels of the die, and the temperature of the die directly affects the extrusion effect and production efficiency. Using a rapid die heating furnace can quickly heat the cooled die to a suitable working temperature to reduce production preparation time and improve production efficiency. Appropriate die temperature can help improve the extrusion performance of aluminum profiles, making it easier to flow and fill the die channels, reduce resistance and deformation during extrusion, and obtain more accurate shapes and sizes. At the same time, the rapid die heating furnace can also provide a stable and controllable heating process to ensure that the die is heated evenly and avoid die deformation or inconsistency of aluminum profiles caused by uneven temperature. This helps to improve product quality, reduce scrap rate, and increase the stability and reliability of the production line. In short, the role of the rapid die heating furnace in the aluminum extruder is to provide fast and effective die heating to improve the efficiency of the extrusion operation and product quality.

Aluminium profiles extrusion machine is the most important equipment to realize aluminium extrusion processing. We offer not only the main aluminum extrsuion press machine but also all the other auxiliary equipments, basing the requirments we can offer you the whole line plan.