Aluminum Extrusion Mold Heating Oven

The role of the rapid die heating furnace in the aluminum extruder is to heat the die and increase the temperature of the die to achieve a more efficient extrusion operation. During extrusion, the aluminum profile needs to be shaped through the channels of the die, and the temperature of the die directly affects the extrusion effect and production efficiency. Using a rapid die heating furnace can quickly heat the cooled die to a suitable working temperature to reduce production preparation time and improve production efficiency. Appropriate die temperature can help improve the extrusion performance of aluminum profiles, making it easier to flow and fill the die channels, reduce resistance and deformation during extrusion, and obtain more accurate shapes and sizes. At the same time, the rapid die heating furnace can also provide a stable and controllable heating process to ensure that the die is heated evenly and avoid die deformation or inconsistency of aluminum profiles caused by uneven temperature. This helps to improve product quality, reduce scrap rate, and increase the stability and reliability of the production line. In short, the role of the rapid die heating furnace in the aluminum extruder is to provide fast and effective die heating to improve the efficiency of the extrusion operation and product quality.

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.

Aluminum Extrusion Single Puller (150kg) The aluminum extrusion puller plays a role of traction on the plate material and unequal edge material with one mold and multiple small material profiles, so that the initial profile is straight and smooth. It is possible to set the appropriate traction force to play cool with various models and profiles. The selected traction force can be added stably and automatically to extrude profiles at different speeds, and the required traction force is determined by the section and type of the extruded profile. The traction speed can be synchronized with the extrusion speed of the extruded profile, and the jaws of the tractor are equipped with vertical clamps, which can clamp the extruded material on the plane during extrusion. The jaws and clamps can loosen the extruded material and quickly return to the extruder surface, and the time required for the return is completed within the time when the extruder does not move. It can extrude straight, neat, no bending and twisting and uniform length under the condition of a large number of operations in one machine, and improve the yield. NO. Frequency conversion single puller working parameters 1 Traction torque: 0---150kg. continuously adjustable 2 Traction speed: Synchronized with the host extrusion profile (0--50m/min) 3 Return speed: 0--120m/min 4 Maximum opening size of the material clamping: 150mm x120mm 5 Sawing line speed: ≈3200m/min (the saw blade is more durable and the profile cut surface is smoother) 6 Sawing pushing speed: ≤1000mm/s (pneumatically adjustable) 7 Sawing waste length: ≤200mm 8 External air pressure: 0.5～0.8Mpa, ≈0.3m3/h 9 Traction motor power: 7.5 kw 10 Interrupt sawing motor power: 5.5kw 11 Interrupt working: pneumatic 12 Programmable controller:Mitsubishi 13 Touchable screen:Mitsubishi 14 Traction track length: 26M 15 Power unit dimensions: 1.5M 16 Control mode: manual and automatic switching; realize linkage among press, puller and cooling table 

The aluminum extrusion cooling table (26*6m) is mainly used for cooling and conveying the aluminum profile which realizes the straightening and cutting of the aluminum material through the cooperation of the tractor, the straightening machine, the interrupting saw and so on. 

Single Door 4 Baskets Aging Furnace The 4 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 4 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 4 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 4 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.

Double Door 9 Baskets Aging Furnace The 9 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 9 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 9 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 9 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.