Aluminum Extrusion Mold Heating Oven

The role of the rapid die heating furnace in the aluminum extruder is to heat the die and increase the temperature of the die to achieve a more efficient extrusion operation. During extrusion, the aluminum profile needs to be shaped through the channels of the die, and the temperature of the die directly affects the extrusion effect and production efficiency. Using a rapid die heating furnace can quickly heat the cooled die to a suitable working temperature to reduce production preparation time and improve production efficiency. Appropriate die temperature can help improve the extrusion performance of aluminum profiles, making it easier to flow and fill the die channels, reduce resistance and deformation during extrusion, and obtain more accurate shapes and sizes. At the same time, the rapid die heating furnace can also provide a stable and controllable heating process to ensure that the die is heated evenly and avoid die deformation or inconsistency of aluminum profiles caused by uneven temperature. This helps to improve product quality, reduce scrap rate, and increase the stability and reliability of the production line. In short, the role of the rapid die heating furnace in the aluminum extruder is to provide fast and effective die heating to improve the efficiency of the extrusion operation and product quality.

Aluminum Extrusion Single Puller (150kg) The aluminum extrusion puller plays a role of traction on the plate material and unequal edge material with one mold and multiple small material profiles, so that the initial profile is straight and smooth. It is possible to set the appropriate traction force to play cool with various models and profiles. The selected traction force can be added stably and automatically to extrude profiles at different speeds, and the required traction force is determined by the section and type of the extruded profile. The traction speed can be synchronized with the extrusion speed of the extruded profile, and the jaws of the tractor are equipped with vertical clamps, which can clamp the extruded material on the plane during extrusion. The jaws and clamps can loosen the extruded material and quickly return to the extruder surface, and the time required for the return is completed within the time when the extruder does not move. It can extrude straight, neat, no bending and twisting and uniform length under the condition of a large number of operations in one machine, and improve the yield. NO. Frequency conversion single puller working parameters 1 Traction torque: 0---150kg. continuously adjustable 2 Traction speed: Synchronized with the host extrusion profile (0--50m/min) 3 Return speed: 0--120m/min 4 Maximum opening size of the material clamping: 150mm x120mm 5 Sawing line speed: ≈3200m/min (the saw blade is more durable and the profile cut surface is smoother) 6 Sawing pushing speed: ≤1000mm/s (pneumatically adjustable) 7 Sawing waste length: ≤200mm 8 External air pressure: 0.5～0.8Mpa, ≈0.3m3/h 9 Traction motor power: 7.5 kw 10 Interrupt sawing motor power: 5.5kw 11 Interrupt working: pneumatic 12 Programmable controller:Mitsubishi 13 Touchable screen:Mitsubishi 14 Traction track length: 26M 15 Power unit dimensions: 1.5M 16 Control mode: manual and automatic switching; realize linkage among press, puller and cooling table 

The straightener is a kind of equipment in the aluminum extrusion line, which is used to straighten the extruded aluminum profiles. Aluminum profiles may have some irregular shapes or slight bends during the extrusion process, which will affect their quality and processing performance. The function of the straightener is to adjust the aluminum profile through mechanical force to achieve the predetermined straightness requirements. The straightener is usually composed of a set of rollers or rollers. The aluminum profile passes through the feed port of the straightener, and the rollers exert force on it, so that the bent part is under pressure and gradually restores straightness. At the same time, the straightener can also correct the angle and curvature of the aluminum profile through appropriate settings and adjustments. The role of the straightener in the aluminum extrusion production line is very important. Through the processing of the straightener, the extruded aluminum profile can reach a higher quality standard, improve its appearance and performance. At the same time, the straightener can also improve the accuracy and efficiency of subsequent processing, providing a better foundation for the next processing step. In general, the straightening machine in the aluminum extrusion line can improve the shape and straightness of the aluminum profile, improve product quality, meet customer requirements, and provide better conditions and convenience for subsequent processing.

The role of the rapid die heating furnace in the aluminum extruder is to heat the die and increase the temperature of the die to achieve a more efficient extrusion operation. During extrusion, the aluminum profile needs to be shaped through the channels of the die, and the temperature of the die directly affects the extrusion effect and production efficiency. Using a rapid die heating furnace can quickly heat the cooled die to a suitable working temperature to reduce production preparation time and improve production efficiency. Appropriate die temperature can help improve the extrusion performance of aluminum profiles, making it easier to flow and fill the die channels, reduce resistance and deformation during extrusion, and obtain more accurate shapes and sizes. At the same time, the rapid die heating furnace can also provide a stable and controllable heating process to ensure that the die is heated evenly and avoid die deformation or inconsistency of aluminum profiles caused by uneven temperature. This helps to improve product quality, reduce scrap rate, and increase the stability and reliability of the production line. In short, the role of the rapid die heating furnace in the aluminum extruder is to provide fast and effective die heating to improve the efficiency of the extrusion operation and product quality.

Single Door 4 Baskets Aging Furnace The 4 baskets aging furnace is a high-efficiency and energy-saving furnace type with the following functions and features: 1.High-efficiency combustion: The 4 baskets aging furnace adopts advanced combustion technology and design to achieve a high-efficiency combustion process. Maximize fuel utilization and reduce energy waste through reasonable air flow distribution and combustion chamber design. 2.Energy saving and environmental protection: This furnace type adopts an advanced heat energy recovery system, which can effectively utilize waste heat for energy recovery and reuse. This not only significantly reduces fuel consumption and reduces energy costs, but also reduces exhaust emissions and environmental pollution. 3.Multifunctional operation: The 4 baskets aging furnace is suitable for a variety of fuels, and different fuel types can be selected according to actual needs, such as gas, liquid fuel or solid fuel. At the same time, it is also suitable for a variety of industrial application fields, such as metallurgy, chemical industry, glass, etc., with wide adaptability. 4.Automated control: The furnace adopts an advanced automated control system, which can achieve precise control and adjustment of furnace temperature, pressure, flow and other parameters. It is easy to operate, can realize intelligent operation, and perform real-time monitoring and fault diagnosis through the monitoring system to improve production efficiency and safety performance. 5.High durability and reliability: The 4 baskets aging furnace adopts high-quality refractory materials and excellent structural design, and has good heat resistance and corrosion resistance. At the same time, the furnace structure is stable, the operation is safe and reliable, and it can operate stably for a long time, reducing maintenance and downtime.

This aluminum extrusion aging furnace/oven is mainly used for the final hardening processing of the finished product, and quickly improves the intensity of aluminum profiles, which is conducive to the operation, storage and transportation of subsequent processes, and it is conducive to the normal use of customers. And the aluminum aging oven is divided into two types: one is the single door aging oven and another kind is the double door aging oven.

Aluminum extrusion line including the aluminum extrusion press machine(this is the main press) and other auxiliary equipment (the muti-billet furnace, the aging oven, the cooling table, the puller), send us the drawings of the aluminum profiles you need to produce, we will prepare the whole aluminum extrusion line plan for you.

What is casting line? Aluminum rod casting line is an equipment system for casting aluminum rods. It is one of the key equipment in the aluminum extrusion process. It is used to heat, melt and extrud aluminum alloy materials through specific dies. Aluminum extrusion is a common metal processing method widely used in industries such as automotive, aerospace, construction and electronics. The aluminum rod casting line consists of multiple parts, including aluminum melting furnaces, casting molds, extruders, shearing devices, cooling systems and conveying equipment. First, the aluminum alloy ingots are put into the aluminum melting furnace, and the aluminum material reaches the appropriate melting state by controlling the temperature and melting time. The molten aluminum is then injected into a pre-designed mold, and the shape inside the mold determines the shape of the final aluminum rod. Next, the molten aluminum liquid is extruded through an extruder so that it passes through the outlet of the die and obtains the desired cross-sectional shape. Aluminum rod casting lines are efficient, precise and reliable. It can quickly heat aluminum materials to the melting point and maintain a constant temperature, ensuring the stability and consistency of product quality. At the same time, due to the high control accuracy of the extrusion process, the aluminum rods can be obtained with precise sizes and shapes to meet customer requirements. In addition, the aluminum rod casting line also has automatic operation and safety protection functions, which improves production efficiency and operational safety. What can be used as raw materials for aluminum billet? In an aluminum rod casting line, the aluminum alloy is usually heated to the melting point, and then the molten aluminum flows through a casting mold of a specific shape by injection or casting to form an aluminum rod of the required diameter and length. The aluminum rod is then rapidly cooled through a cooling system, allowing it to solidify and maintain its shape. Finally, the cooled aluminum rods are cut and sorted to obtain a final product that meets the requirements. The raw material of aluminum rods can be high-purity aluminum blocks or aluminum alloy blocks. Commonly used aluminum alloys include common series, such as 1000 series (pure aluminum), 2000 series (copper alloy), 3000 series (manganese alloy), 5000 series (magnesium alloy), 6000 series (silicon-magnesium alloy) and 7000 series ( Zinc alloy) etc. These aluminum alloys have different physical properties and mechanical properties, and suitable aluminum alloys can be selected as raw materials according to different application requirements.